Industrial Engineering is Most Valuable Engineering in the Age of Industrial Revolution 4.0! Find Out- Why, What and How It Opens Doors of Great Career Choices?
Abstract:
Industrial engineers determine the most effective ways to use the basic factors of production—people, machines, materials, information, and energy—to make a product or provide a service.
Industrial engineering is an expanding profession. The BLS Occupational Outlook Handbook states that IE employment is expected to grow 5% over the upcoming decade, and that "This occupation is versatile both in the nature of the work it does and in the industries in which its expertise can be put to use. In addition, because industrial engineers’ work can help with cost control by increasing efficiency, these engineers are attractive to employers in most industries, including nonprofits.
Industrial engineers solve a variety of problems such as:
1. Determining the best location of machines in a factory, or ambulance stations in a metropolitan area, or a new factory in the U.S., based on economic and operation considerations; designing computer-aided process planning systems that flexibly vary the sequence of operations to produce a product
2. Determining which types of jobs are most suitable for special populations of workers, such as the elderly and the handicapped.
3. Developing a system for controlling the inventory levels of a product in a warehouse, books in a bookstore, or gasoline at a service station
4. Designing automated material handling systems for the movement of parts in a factory
5. Designing a mission management plan for payload specialists on the NASA space shuttle
6. Designing computer-integrated manufacturing systems and decision support systems for integrating information and control between manufacturing systems, automated guided vehicles, automated warehouse facilities, and management personnel
7. Designing a new plan for scheduling cases to operating rooms in a hospital, or production orders in a factory
Determining the optimal routing of ambulances through a city, or material handling vehicles in a factory, to minimize travel time
8. Developing reliability and quality management systems to ensure that a manufactured product is free from defects
9. Developing programs for analyzing human reliability to assess work place safety
10. Designing computer graphics systems to assist operators in the monitoring and control of industrial processes.
Qualities of an Industrial Engineer
Industrial engineers should also possess the following specific qualities:
Management
Project planning
Creativity.
Critical-thinking skills.
Listening skills. ...
Math skills. ...
Problem-solving skills.
Communication and Speaking skills.
Writing skills. etc
All the qualities of an Industrial Engineer are essential characteristics and skills in industrial revolution 4.0
Keywords:
#research #nonprofits #work #manufacturing #management #jobs #quality #people #energy #help #travel #safety #engineer #creativity #planning #employment #engineers #hospital #writing #industrialengineering #warehouse
Contents
1. Industrial Engineering and Industrial Revolution: An Introduction
2. Why Industrial Engineering is most sought after profession?
3. What does an Industrial Engineer do?
4. Where do Industrial Engineers Work?
5. Opportunities in industrial Engineering and Growth
6. What's IR4.0?
7. What is Industry 4.0?
8. Areas of Application of IE & 4IR
9. Relationship between Industrial Engineering and Industrial Revolution
10. Skills required in IR4
11. Differences in Industry 4.0 vs Industry 3.0
12. Industrial Revolution 4.0 and it's Growing importance
13. Courses in Industry 4.0
14. Courses to stay relevant in IR 4.0
15. Conclusions
16. References
1. Industrial Engineering and Industrial Revolution: An Introduction:
Industrial engineering is a branch of engineering management concerned with how to make or do things better, crossing a range of disciplines associated with manufacturing industrial or consumer products. This may involve increasing efficiency, reducing production costs, improving quality control, ensuring the health and safety of employees, protecting the environment or complying with government regulations.
Industrial engineers work to reduce any waste of time, money, materials, energy or other commodities by streamlining procedures and processes. This is achieved through the application of specialist knowledge and skills to specify, predict and evaluate results from processes and systems. The results of this allow for new processes and systems to be produced, with business administration activities overlapping with areas such as production and manufacturing engineering, operations research, systems and supply chain engineering, management science and engineering, safety engineering, ergonomic and logistics engineering and more.
2. Why Industrial Engineering is most sought after profession?
Industrial engineering is important to both producers and end-users of a product. Industrial engineers improve processes and designs to make things more efficient. This is good for business as it saves time and money, raw resources, energy and manpower. However, industrial engineering is not all about profit margins as it also ensures the safety and quality of a product or process, which is good for both employees and end users.
Analysing, designing, predicting and evaluating processes helps remove roadblocks and creates higher quality and more efficient processes and devices. An industrial engineer will not only have made sure the device you are reading this on was made in the most cost-effective manner (making it cheaper for you to buy), but also makes sure that it is safe and won’t just burst into flames while you are using it!
3. What does an Industrial Engineer do?
Industrial engineers work across all stages of production and processing. This may involve designing a product or process from the beginning or adapting and upgrading, expanding or reconfiguring an existing process or procedure.
This may involve designing new equipment and writing specifications for equipment bought from an outside vendor to ensure it meets those requirements. An industrial engineer may be required to repurpose existing equipment or facilities, design new processes or tools and procedures.
To achieve these tasks, industrial engineers need a basic working knowledge of various areas of engineering, work processes, tools, equipment and materials in order to design systems and processes that meet cost, quality, safety and environmental requirements.
Industrial engineers may use computer aided design (CAD) systems to help design equipment or facilities and computer modelling to simulate processes and supply chains to improve efficiencies and reduce costs.
Industrial engineers are involved in activities including production and operations planning, production and operations management, materials handling, and logistics and operations.
4. Where do Industrial Engineers Work?
Industrial engineers work in a range of different environments, from offices to the settings they are tasked with improving. This could include watching how a process works in a factory or examining workflows in a hospital. This data can then be taken and examined using a computer for solving problems.
The wide range of skills used by industrial engineers means they can work in both managerial and technical positions. They can be found in a variety of employment settings, including consulting and engineering, research and development, service industries, logistics, manufacturing and trade.
5. Opportunities in industrial Engineering and Growth
There are a wide range of opportunities in industrial engineering and it was projected to grow by 10% between 2019 and 2029, which is much faster than many other occupations.
Improving efficiencies and reducing costs continues to be an important focus for many industries, meaning that industrial engineers will continue to be in demand.
6. The roles of Industrial Engineer in IR4.0
The variety of roles undertaken by industrial engineers, below, provides an indication as to how in demand industrial engineering is today:
#Behavioural economics
#Energy engineering and management
#Facilities engineering
#Financial engineering
#Human factors and safety engineering
#Information systems engineering and management
#Manufacturing engineering
#Methods engineering
#Operations engineering, management and optimisation
#Organisation development and change management
#Policy planning
#Production engineering
#Quality and reliability engineering
#Supply chain management and logistics
#Systems engineering, simulation and analysis
7. What is Industry 4.0?
8. Areas of Application of IE & 4IR
The implications of 4IR are nuanced and difficult to disentangle. For example, automation is often seen as an opportunity to reduce the gender gap in employment, however, studies suggest that this is dependent on disrupting the long-established gender divide in terms of, inter alia, STEM education, digital access and family responsibilities.
There is also the potential for ADP technologies to support environmental sustainability through the more efficient use of energy and materials, thereby emitting less carbon and reducing particulate pollution.
But the extent of this potential is a matter for discussion, and the realization of this promise is yet to be proven.
The impact of 4IR on global value chains (GVCs) is another interesting route of inquiry. On the one hand, the 4IR’s innovations can improve trade logistics and lower transaction costs, making it cheaper and easier to ‘offshore’ certain aspects of production.
Conversely, ADP technologies enable increased productivity and capacity utilization at home, undermining the advantages of large-scale production formerly associated with fragmented GVCs. This is already leading to a small but increasing shift towards the ‘backshoring’ of production tasks.
4IR represents a technological paradigm shift with uncertain consequences in many spheres of life. The opportunities for greater productivity, sustainability, social inclusion and prosperity are compelling, but are contingent on an enabling industrial ecosystem and a supportive policy regime.
9. Relationship between Industrial Engineering and Industrial Revolution 4.0
Industry 4.0 is revolutionizing the way companies manufacture, improve and distribute their products. Manufacturers are integrating new technologies, including Internet of Things (IoT), cloud computing and analytics, and AI and machine learning into their production facilities and throughout their operations.
These smart factories are equipped with advanced sensors, embedded software and robotics that collect and analyze data and allow for better decision making. Even higher value is created when data from production operations is combined with operational data from ERP, supply chain, customer service and other enterprise systems to create whole new levels of visibility and insight from previously siloed information.
This digital technologies lead to increased automation, predictive maintenance, self-optimization of process improvements and, above all, a new level of efficiencies and responsiveness to customers not previously possible.
Developing smart factories provides an incredible opportunity for the manufacturing industry to enter the fourth industrial revolution. Analyzing the large amounts of big data collected from sensors on the factory floor ensures real-time visibility of manufacturing assets and can provide tools for performing predictive maintenance in order to minimize equipment downtime.
Using high-tech IoT devices in smart factories leads to higher productivity and improved quality. Replacing manual inspection business models with AI-powered visual insights reduces manufacturing errors and saves money and time. With minimal investment, quality control personnel can set up a smartphone connected to the cloud to monitor manufacturing processes from virtually anywhere. By applying machine learning algorithms, manufacturers can detect errors immediately, rather than at later stages when repair work is more expensive.
Industry 4.0 concepts and technologies can be applied across all types of industrial companies, including discrete and process manufacturing, as well as oil and gas, mining and other industrial segments.
10. Important Skills for Students for Industry 4.0
The first industrial revolution focused on mechanization through water and steam power, whereas the mass production and assembly lines using electricity as a source of energy was used in the second industrial revolution. The third industrial revolution came with electronics, I.T. systems, and with development of automation. This, in essence, led to the fourth industrial revolution which primarily focussed on cyber physical systems.
The fourth industrial revolution was elemental in taking the transformations of the third industrial revolution further by adopting advancements in computers and automation and enhancing it with smart and autonomous systems supported by data and machine learning.
11. Differences in Industry 4.0 vs Industry 3.0
When computers were introduced in Industry 3.0, it was a step towards the addition of an entirely new technology. But now with the evolution in Industry 4.0, computers connected and communicated with one another to ultimately make decisions without human involvement. A combination of new technologies such as cyber-physical systems, the Internet of Things, and the Internet of Systems make the generation of smart industry possible. With the progression in technology, the resultant is the culmination of systems that access data by themselves and thereby enhance the productivity of the industry. Henceforth, it is through this network that Industry 4.0 is able to sustain itself.
Industry 4.0 Technologies-
Industry 4.0 encompasses the growing trend in the realm of automation, data exchange in technology, and processes within the manufacturing industry, including:
- The internet of things (IoT), The industrial internet of things (IIoT)
- Cyber-physical systems (CPS), Cloud computing, Block chain, Artificial intelligence
- Smart factories, Smart manufacturing
Industry 4.0, also sometimes referred to as smart manufacturing, means physical production and operations with smart digital technology, machine learning, and big data to create a more comprehensive and better connected ecosystem for companies that mainly focus on manufacturing and supply chain management.
Robots:
Initially it was possible only for large enterprises to manufacture robots with equally large budgets, but now robots are more affordable and available to organizations of every size. The implementation of robots in the manufacturing process is highly efficient as they can help in varied logistics like manufacturing, production, and shipping.
Additive manufacturing (3D printing):
Having witnessed a great transformation in the past decade, this technology is now used in actual production rather than in merely prototyping. Advances in the use of metal additive manufacturing have opened up a lot of possibilities for production and a lot of new industries are in the process of adopting this new technique.
Internet of Things and the cloud:
Internet of Things is a key component of Industry 4.0. It is characterized by connected devices. IOT not only helps in internal operations, but through the use of the cloud environment where data is stored, equipment and operations can be optimized by leveraging the insights on the usage of the same equipment by others.
Skills Required to excel in Industry 4.0
With the evolution of Industry 4.0 and transformation in the realm of technology, newer domains of skills are required to excel in this novel field. Some of the skills that an individual can work on and develop are:
- Analytical Ability
- Critical Thinking
- Familiarization with new technologies
- Eager to learn about upcoming technologies
- Effective Problem Solving
- Both a team player and a team leader
- Ideation
- Innovation
- Attention to detail
- Creativity and originality
12. Industrial Revolution 4.0 and it's Growing importance
Industry 4.0 offers a more comprehensive, interconnected approach to manufacturing. It ensures connection of physical with digital, and enhances the quality of collaboration across departments. Hence, Industry 4.0 benefits industry owners to optimize their operations efficiently.
Companies that are adopting these technologies realize Industry 4.0’s potential. Hence, it can be easily understood that educational institutes and universities should include new courses (such as IOT, Cyber security, Robotics, 3-D printing etc.) in their curriculum so that industries can easily employ this energetic and trained team of engineers.
The technology enabled by IoT would provide the manufacturer an opportunity to cognize their operation with total visibility. From procurement of raw material, maintaining inventory, and analysing production, everything can be taken care of through this technology. In all the mentioned operations, a student passing out with the knowledge of smart manufacturing and Industrial Automation will be able to make real value addition in achieving the desired targets of the industry.
13. Courses to stay relevant in IR 4.0:
Here is the list of top and in-demand courses / specializations of Industry 4.0 that students can take up.
Students can pursue B.Tech or Diploma courses as suitable in the following:
- Artificial Intelligence
- Machine Learning
- Internet of Things
- Cloud DevOps
- Cloud Computing
- Data Analytics
- Cyber Security
- Digital Science
- Smart Manufacturing
- Automation and Robotics
14. Career Opportunities in Industrial Engineering and IR4
With exponential growth in the industry and emergence of technologies, the need for skilled professionals is also increasing. An aspirant needs to start thinking about the future now with a thoughtful choice! Below is the list of top job profiles in Industry 4.0:
- Equipment Systems Engineer
- Data Scientist
- Controls Systems Engineer
- Automation Engineer
- Validation Engineer
- UI and UX Designer
- Project Manager
- Robotics Engineer
- IT Solution Architect
- 3D Printing Engineer
- Medical Robot Designer
- Data Security Expert
- Cyber Security Expert
Technology runs our lives these days. Smartphones, tablets and computers – we really can’t seem to function without them. In a very short amount of time, technology has exploded in the market and now, many people cannot imagine a life without it. The evolution of technologies is changing dynamics of the industry and staying relevant with the necessary skills is the need of the hour.As more existing technologies are stacked onto each other and developed into something greater, consumers and businesses alike can expect to see more opportunity with future technology. Technology will be faster, have the ability to accomplish more and everything will become more streamlined to make getting work done, easier.
15. Conclusions
The present age is highly enthusiastic about the upgradation happening around Industry 4.0. Various industries are taking leverage of advanced technologies and marching towards becoming fully integrated Industry 4.0 operations. The manufacturing industry contributing as one of the high growth sectors in India is also at the forefront of harnessing the benefits of the 4th industrial revolution, giving rise to a phenomenon called ‘smart manufacturing.’
Manufacturing as a sector has always been agile enough to embrace futuristic technologies, and in recent years, it is at the cusp of radical change by employing advanced technologies like 3D printing, cloud computing, AI, AR, and robotics to the maximum use. Industry 4.0 is setting the stage for the confluence of smart digital technology and manufacturing giving access to real-time insights and information enhancing the manufacturing process with the help of automation, machine learning, and real-time data.
As smart manufacturing is redefining the profitability of various industries, the HVAC&R is counted as one of those fields, which is setting the best example of effective utilization. For example, advanced digital solutions under Industry 4.0 are augmenting the utility of the industry by producing efficient and sustainable products.
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#research #nonprofits #work #manufacturing #management #jobs #quality #people #energy #help #travel #safety #engineer #creativity #planning #employment #engineers #hospital #writing #industrialengineering #warehouse
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